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Pad Printing on Promotional Products

Last Updated: 26 July 2025

Pad printing is a leading method for promotional decoration due to its simple technique that effectively brands products in vibrant colors on flat surfaces. Despite the rise of digital printing, pad printing remains popular for its consistency and affordability, making it a practical choice for many businesses.

What is Promotional Pad Printing?

Promotional pad printing is the most sought-after and cost-effective way to decorate flat, smooth products, providing a crisp finish ideal for bulk items like branded notebooks, stress balls, and reusable coffee cups. The process involves transferring ink from a metal or plastic plate featuring your custom design, allowing for accurate branding in large quantities. For more information on our pad printing techniques, keep reading!

How Do We Brand Using Pad Printing?

To begin the pad printing process, first, we secure a high-quality logo or slogan file, to ensure it’s in AI, EPS, or vectorized PDF format. Then, once you approve the artwork, immediately we create a positive film that resembles traditional camera film but with the image reversed. Next, we craft a cliche, which serves as the printing plate. Naturally, depending on your design, we may use silicone, plastic, or steel for these plates.

After transferring the approved artwork onto the plate, next we expose it to UV light to etch the design, following repeating this for each colour in your logo, since each requires a unique plate. Then after setting the design, at last we print your design directly onto the promotional products. Subsequently we apply thick and durable ink according to your specific colour requirements.

Additionally, if your merchandise has glossy finish or film coating, of course we perform special pre-treatment to ensure ink adherence. This extra step accordingly enhances the print’s durability.

What Are The Advantages of Pad Printing?

– Versatile! Pad printing works especially on any flat and smooth surface.

– Economical! You can achieve great results with pad printing because the print setup is both affordable and straightforward.

– Fast! Since ink dries quickly during the pad printing, consequently we can pack your promotional products and ship them out ASAP.

– Detailed! Unlike silk screen printing, pad printing achieves fine detail, thus making it ideal for complex logos.

– Colours! Although it may be slightly more costly, pad printing allows for multiple print colours, unlike screen printing. Furthermore, some machines now offer 4-color processing;, so feel free to ask our sales team for more information!

What Are The Disadvantages of Pad Printing?

pad printing a pen

– Admittedly, we cannot achieve full photographic colour printing with pad printing.

– Furthermore, we cannot print colour gradients; however, we can use spot Pantone colours.

– Additionally, it’s important to note that printing may chip or fade over time due to everyday wear. Unfortunately, there is no way to prevent this.

– Moreover, the branding area for pad printing is limited because the size of the pad absorbs the ink. As a result, we cannot print large designs effectively.

– Consequently, we do not recommend pad printing for fabric materials.

– Lastly, we try to closely match your desired Pantone colour, but we cannot guarantee an exact match to what you see on your computer monitor.

Example of a Pad Printed Cup

Here is an Australian Made Reusable Coffee Cup branded using a pad print process.

Items We Customise Using Pad Printing

• Pens
• Personalised Keychains
• USB Drives
• Lanyards
• Stress Balls
• Mugs
• Custom Staplers
• Water Bottles
• Notebooks
• Coasters
• Fridge Magnets
• Desktop Clocks
• Phone Cases
• Custom Sunglasses
• Wristbands (silicone)
• Custom Flashlights
• Highlighters

Videos of Screen Printing in Action